Vessels for Petrochemical Processing Including Cracking, Reforming, and Alkylation
Why Chemical and Petrochemical Needs Specialized Batch Reactors
Petrochemical reactions operate at extreme temperatures and pressures with hydrocarbon feedstocks that present fire, explosion, and toxicity hazards. Cracking breaks large molecules into smaller ones at high temperatures. Reforming rearranges molecular structures over catalysts. Alkylation combines molecules under carefully controlled conditions. Each process demands reactors built to withstand severe service while maintaining precise control.
The Roben Manufacturing Advantage
With over 45 years of custom pressure vessel engineering experience, Roben Manufacturing delivers ASME-certified batch reactors designed specifically for chemical and petrochemical applications. Our engineering team works directly with your process engineers to ensure optimal reactor design for your specific requirements.
Key Features and Capabilities
- High-temperature and high-pressure ratings
- Hydrogen service compliance where required
- Refractory lining options
- Internal catalyst support systems
- Emergency relief and safety systems
- API and ASME code construction
Applications
- Thermal and catalytic cracking
- Catalytic reforming
- Alkylation processes
- Isomerization reactions
- Hydroprocessing
- Aromatics production
Quality Assurance and Certifications
Every Roben batch reactor meets rigorous quality standards:
- ASME U-Stamp certification
- Full material traceability and certification
- Comprehensive weld documentation
- Hydrostatic and pneumatic testing
- Dimensional inspection reports
- NDE as required (RT, PT, MT, UT)
Frequently Asked Questions
Q: What materials are available for chemical and petrochemical batch reactors?
A: We offer carbon steel, 304 and 316 stainless steel, duplex stainless steels, Hastelloy, Inconel, titanium, and other alloys matched to your specific chemical and process requirements.
Q: What sizes do you manufacture?
A: We manufacture batch reactors from pilot scale (50 gallons) through production scale (15,000+ gallons). Custom sizes are engineered to your specifications.
Q: What pressure and temperature ratings are available?
A: Standard designs accommodate pressures from full vacuum to 5,000 psig and temperatures from cryogenic to 1,000°F. Higher ratings are available for special applications.
Q: Do you provide engineering support for reactor specification?
A: Yes. Our engineering team works with your process engineers to specify optimal reactor design including materials, heat transfer, mixing, and instrumentation.
Q: What is typical lead time for batch reactor manufacturing?
A: Lead times typically range from 16-24 weeks depending on size, materials, and complexity. Expedited schedules can be accommodated for urgent requirements.
Request a Quote for Your Batch Reactor Project
Contact Roben Manufacturing to discuss your chemical and petrochemical batch reactor requirements. Our engineering team provides application-specific guidance and competitive quotes for custom-engineered reactors.
Phone: (732) 364-6000
Email: info@robenmfg.com
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