Roben Mfg, Inc. fabricates automated catalyst mixing reactors designed for research facility catalyst development programs. Our flexible vessels support catalyst innovation from initial formulation through pilot-scale validation, providing the precision and reproducibility essential for advancing catalyst science.
Automated Catalyst Mixing Reactors for Research and Development
Research facilities require catalyst preparation equipment that combines flexibility with precision. Our automated catalyst mixing reactors provide the controlled conditions necessary for developing new catalyst formulations, optimizing existing catalysts, and scaling successful candidates toward commercial production. These systems offer the repeatability researchers need to generate meaningful data while supporting the experimental flexibility essential for innovation.
Why Choose Research Facilities Automated Catalyst Mixing Reactors from Roben Mfg?
- Flexible batch size capability
- Precise parameter control
- Comprehensive data logging
- Reproducible processing
- Easy recipe modification
- Scale-up pathway support
- Research-friendly interfaces
Key Features
- Laboratory-grade construction
- Programmable process sequences
- Multi-parameter monitoring
- Flexible agitation options
- Viewing windows available
- Multiple inlet/outlet ports
- Comprehensive instrumentation
Applications
- New catalyst formulation
- Catalyst optimization studies
- Process variable investigation
- Scale-up validation batches
- Comparative catalyst testing
- Accelerated aging studies
- Formulation screening
- Technology development support
Compliance and Certifications
Roben Mfg maintains comprehensive certifications ensuring our automated catalyst mixing reactors meet the highest industry standards:
- ASME Section VIII Division 1 and Division 2 — “U” and “U2” Stamps
- National Board “R” Stamp for repairs and alterations
- API standards compliance (API 934, API 941, API 579)
- ISO 9001:2015 Quality Management System
- PED (Pressure Equipment Directive) for European market
- CRN (Canadian Registration Number) for Canadian provinces
Quality Assurance
Every automated catalyst mixing reactor fabricated by Roben Mfg undergoes rigorous quality assurance protocols:
- Material certifications with complete traceability
- Qualified welding procedures and welders
- Post-weld heat treatment (PWHT) per code requirements
- Comprehensive NDE including RT, UT, MT, and PT
- Hydrostatic and pneumatic testing per ASME requirements
- Complete documentation packages
Frequently Asked Questions
1. How do your research reactors support scale-up to production?
Our automated mixing reactors use scalable mixing principles and documented process parameters that translate directly to larger production equipment. We can provide matched reactor sets at different scales to validate scale-up relationships and identify potential issues before commercial implementation.
2. What data collection capabilities do your research reactors offer?
Our systems feature comprehensive data acquisition including temperature, pressure, agitation speed, dosing rates, and custom process parameters. Data is logged at configurable intervals with time-stamped records exportable to standard formats for analysis and publication.
3. Can your reactors accommodate multiple preparation methods in one unit?
Yes, our research-scale automated mixing reactors offer flexible configurations supporting various preparation methods including co-precipitation, impregnation, sol-gel, and hydrothermal synthesis. Changeover between methods is straightforward with appropriate internal components.
Contact Roben Mfg
Contact Roben Mfg today to discuss your research facility catalyst development requirements. Our engineering team provides expert consultation on materials, design optimization, and complete vessel solutions.
Phone: (281) 441-4088
Email: info@robenmfg.com
Website: www.robenmfg.com