Home Custom Fabrication of Column Internals — Trays, Support Rings, Distribution Pipes

Custom Fabrication of Column Internals — Trays, Support Rings, Distribution Pipes

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Roben, Mfg., Inc. specializes in the custom engineering and fabrication of fabrication of internals (trays, support rings, distribution pipes...) for chemical, fine chemical, petrochemical, pharmaceutical, food and beverage, defense, and power-generation industries. Every project is designed to ASME Section VIII Division 1 (with optional Division 2), is National Board registered, complies with the European Pressure Equipment Directive (PED 2014/68/EU) for CE marking, and is registered under the Canadian Registration Number (CRN) system for all Canadian provinces.

What Fabrication of Internals (Trays, Support Rings, Distribution Pipes...) Are

Column internals fabrication encompasses the precision manufacture of trays, support rings, downcomers, distribution pipes, packing supports, demisters, and feed inlets. These components live inside the column and drive the vapor-liquid mass transfer — their geometry, tolerances, and metallurgy directly affect column performance.

Why Fabrication of Internals (Trays, Support Rings, Distribution Pipes...) Matter

Internals must be fabricated to tight tolerances on flatness, levelness, and weir height to achieve the column's design separation. Roben's fabrication shop holds the tolerances, materials, and welding qualifications required to deliver internals that perform to spec.

Fabrication of Internals (Trays, Support Rings, Distribution Pipes...) — Specifications and Capabilities

  • Trays: Sieve, valve (fixed and floating), bubble cap, dual-flow
  • Support rings: Welded to shell, with shop-mounted alignment pins
  • Distribution pipes: Drilled-hole, slot, or chevron-trough types
  • Downcomers: Straight, sloped, multi-pass, parallel-flow
  • Demisters: Mesh pads, vane packs
  • Tolerances: Tray flatness ≤ 1/8 in., weir height ±1/16 in., support ring level ≤ 1/8 in.

Certifications and Codes

  • ASME Section VIII Division 2 — available on request
  • National Board registration — R-stamp
  • PED 2014/68/EU — CE marking with Notified Body coordination
  • CRN — registered for all Canadian provinces
  • NACE MR0175 / ISO 15156 — sour-service compliance
  • AWS D1.1 / ASME Section IX — qualified welding procedures and welders

Frequently Asked Questions About Fabrication of Internals (Trays, Support Rings, Distribution Pipes...)

Stainless steel (304/304L, 316/316L, Duplex), Hastelloy C-276/C-22, Inconel 625, Monel 400, Alloy 20, and FRP. Material selection matches the column shell or upgrades to a more corrosion-resistant grade where the service is more aggressive on the internals.
Either. For smaller columns and shop-fabricated complete units, internals are shop-installed and inspected. For large field-erected columns, internals are field-installed through manways, with our engineers available for technical support during installation.
Tray flatness ≤ 1/8 in. across the full diameter, weir height ±1/16 in., downcomer geometry ±1/16 in., and support ring level ≤ 1/8 in. We measure during fabrication and final assembly.
Yes. We routinely fabricate to designs from UOP, Sulzer, Koch-Glitsch, Shell, and others. The licensor's drawings drive the geometry; our shop holds the tolerances and welding qualifications.
Lead time depends on material, quantity, and complexity. Standard stainless trays and rings have shorter lead times; Hastelloy or specialty-alloy internals require longer material procurement. Contact us with your specific scope for a current schedule.

Request a Quote on This Project

Contact Roben Mfg., Inc. to discuss your project specifications, timeline, and material requirements.

📞 (732) 364-6000 sales@robenmfg.com 📍 760 Vassar Ave, Lakewood, NJ 08701
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