Clad Materials (Titanium-Clad, Zirconium-Clad) Jacketed Insulated Pressure Vessels
Clad material jacketed insulated pressure vessels combine the corrosion resistance of specialty alloy cladding with the structural strength of carbon or stainless steel backing, along with integrated heating/cooling jackets and thermal insulation. This construction provides optimal performance at reduced cost compared to solid alloy construction.
Why Choose Clad Materials (Titanium-Clad, Zirconium-Clad) for Jacketed Insulated Pressure Vessels?
Clad construction is essential for large jacketed vessels where solid exotic alloy construction would be prohibitively expensive. The clad approach provides full alloy corrosion resistance at process-wetted surfaces while utilizing economical steel for structural strength. This enables cost-effective fabrication of large vessels requiring superior corrosion resistance.
Clad Materials (Titanium-Clad, Zirconium-Clad) Jacketed Insulated Pressure Vessel Applications
Common applications include:
- Large chemical reactors and storage tanks
- Acid processing vessels
- Pharmaceutical manufacturing equipment
- Petrochemical process vessels
- Pulp and paper digesters
- High-value specialty chemical production
Clad Materials (Titanium-Clad, Zirconium-Clad) Specifications and Characteristics
At Roben, Mfg, Inc., we offer comprehensive options including:
- Roll-bonded clad plate
- Explosion-bonded clad plate
- Weld-overlay cladding
- Titanium, zirconium, nickel alloy, stainless cladding
- Clad thickness typically 10-20% of total
Certifications and Standards
Our jacketed insulated pressure vessels are designed and manufactured in accordance with stringent industry standards:
- ASME Section VIII Division 1 & 2: Pressure vessel design and fabrication standards
- ASME Section IX: Welding procedures and qualifications
- NBIC: National Board Inspection Code compliance
- CRN: Canadian Registration Number for Canadian installations
- PED: Pressure Equipment Directive for European Union market
- U Stamp & R Stamp: ASME certification for new construction and repairs
Clad Materials (Titanium-Clad, Zirconium-Clad) Jacketed Insulated Pressure Vessel FAQs
What cladding methods are used for jacketed vessels?
Clad plate is produced by roll bonding (hot rolling layers together) or explosion bonding (using explosive force). Weld overlay deposits alloy cladding by welding. Roll bonding is economical for large quantities. Explosion bonding provides excellent bond quality for many alloy combinations. Weld overlay offers flexibility for complex shapes.
How are jackets attached to clad vessels?
Jacket attachment to clad vessels uses techniques that maintain cladding integrity at attachment points. Options include through-welding with appropriate dissimilar metal procedures, plug welding through cladding, or mechanical attachment methods. Jacket attachment design prevents corrosion at the clad interface.
What inspection verifies clad bond integrity?
Clad bond integrity is verified through ultrasonic testing that detects unbonded areas between clad and backing material. Shear strength testing verifies metallurgical bond quality on sample coupons. Visual examination ensures complete cladding coverage. All inspection meets ASME requirements for clad vessel construction.
Contact Roben, Mfg, Inc.
For more information about our jacketed insulated pressure vessel solutions or to request a quote, please contact Roben, Mfg, Inc. today. Our experienced engineering team is ready to assist you in developing the perfect solution for your unique temperature control requirements.
Phone: (732) 364-6000 | Email: sales@robenmfg.com
760 Vassar Ave, Lakewood, NJ 08701
